Product Description
Product description
Product name |
OEM CNC Milling Turning Metal Service CNC Machining Aluminum Parts |
Service Type | OEM & ODM Service |
Processing type | Broaching, DRILLING, Etching / Chemical Machining |
Material Capabilities | Aluminum, brass, bronze, copper, hardened metal, stainless steel, steel alloy |
Processing degree | Micro Machining |
Product packaging | Wooden cases, pallets, cartons, PVC pallets, PP bags, and according to customer requirements |
Machining | CNC |
Technology | Precision Machining |
Heat treatment | Annealing, Normalizing , Nitriding, Tempering , Carbonitriding |
Dimensions | Customized |
Packaging Details | Carton + pallet or Plywood cases or Other package as per customer requirement |
Material | Stainless Steel: SS201,SS301,SS303, SS304, SS316, SS416 etc. |
Steel: mild steel, Carbon steel, 4140, 4340, Q235, Q345B, 20#, 45# etc. | |
Aluminum: AL6061, Al6063, AL6082, AL7075, AL5052, A380 etc. | |
Brass: HPb63, HPb62, HPb61, HPb59, H59, H68, H80, H90 etc. | |
Copper: C11000,C12000,C12000, C36000 etc. | |
Plastic: ABS, PC, PE, POM, Delrin, Nylon,PP, Peek etc. | |
Other: Titanium,etc.We handle many other type of materials. Please contact us if your required material is not listed above. | |
Surface Treatment | Stainless Steel:Polishing, Passivating, Sandblasting, Laser engraving,Oxide black,Electrophoresis black |
Steel: Zinc plating, Oxide black, Nickel plating, Chrome plating, Carburized, Powder Coated, Heat treatment. | |
Aluminum:Clear Anodized, Color Anodized, Sandblast Anodized, Chemical Film,Brushing,Polishing. | |
Brass: Nickel plating,chrome plating,Electrophoresis black,Oxide black,Powder coated. | |
Plastic:Plating gold (ABS), Painting, Brushing (Acylic), aser engraving. | |
Anodizing, Sandblasting, Metal Plating, Polishing, Painting, Powder coating, Brushing ,Silk-screen , Laser Engraving etc. | |
Drawing Format | jpg/.pdf/.dxf/.dwg/.igs./.stp/.step/.cad/.gis/.x_t |
Testing Machine | CMM,Digital Height Gauge, caliper, Coordinate measuring machine, projecter machine, roughness tester, hardness tester and so on |
Certificate | CE, TUV, SGS or as your requirement to do test by the third party |
Delivery time | 10-15 days for sample, 35-40 days for bulk order |
Packing | Plywood pallet, plywood box or as per your requirement |
Quality Control | Conducted by ISO9001 System and PPAP Quality control documents |
Inspection | IQC, IPQC,FQC,QA |
Service | Warm and quick response service provided by the professional Export Sales Team with many years’ experience in handling exports to the US, Europe, Japan and other countries and regions. |
Main Equipment | CNC Machining center(Milling), CNC Lathe, Grinding machine, |
Cylindrical grinder machine, Drilling machine, Laser Cutting Machine,etc. | |
Inspection | Complete inspection lab with Micrometer, Optical Comparator, Caliper Vernier,CMM |
Depth Caliper Vernier, Universal Protractor, Clock Gauge, Internal Centigrade Gauge | |
Capacity | CNC turning work range: φ0.5mm-φ150mm*300mm |
CNC milling work range: 510mm*1571mm*500mm | |
Tolerance | +/-0.01mm ~ +/-0.05mm |
CNC machining equipment
More products
Company introduction
3
HangZhou Xihu (West Lake) Dis. Machinery Co.,Ltd. Jointly manufactures and exports a variety of casting products for architectural, automotive,mechanical parts. Our main product line includes sand casting,precision casting, investment casting, lost wax casting, diecasting, forging and CNC machining.Materials vary from gray iron casting, ductile iron casting, metal casting, steel casting,aluminum casting, bronze casting, stainless steel casting, and so on. We export to more than 20 countries on 6 continents and have been doing so for more than 10 years.
We have a strong and highly efficient R&D team which can design and make OEM/ODM products according to your ideas and samples.Moreover, in order to ensure the quality of the orders, our independent QC members to carry out strict inspection at each stage:(1)Incoming material inspection
(2)Inspection of work-in-progress
(3)Finished product inspection
(4)Random warehouse inspections
Our goal is not only to provide high quality products, but also to maintain a personalized and professional relationship with eachcustomer. No matter how big or small your requirement we will do our best to meet your demand. Our sales group has extensivecasting expertise, as well as sound market knowledge and resources to help you make well-informed purchasing decisions.
Package&Shipping
FAQs
1. who are we?
We are based in ZheJiang , China, start from 2571,sell to North America(35.00%),Eastern Europe(18.00%),Eastern
Asia(12.00%),Southeast Asia(5.00%),Oceania(5.00%),Central America(5.00%),South Asia(5.00%),South America(3.00%),Africa(3.00%),MidEast(3.00%),Western Europe(2.00%),Northern Europe(2.00%),Southern Europe(2.00%). There are total about 11-50 people in our office.
2. how can we guarantee quality?
Always a pre-production sample before mass production;
Always final Inspection before shipment;
3.what can you buy from us?
Casting Part/Forging Part
4. why should you buy from us not from other suppliers?
1.Quicker response: 24 hours for quotation 15days for samples 25days for main order
2.Dependable quality TS14969, ISO9001
3.Excellent Team Possitive, flexible, passionate
4.High business reputation Maintain long smooth relationship with clients
5. what services can we provide?
Accepted Delivery Terms: FOB,CFR,CIF,EXW,FAS,CIP,FCA,CPT,DEQ,DDP,DDU,Express Delivery,DAF,DES;
Accepted Payment Currency:USD,EUR,CAD,AUD,HKD,GBP,CNY,CHF;
Accepted Payment Type: T/T,L/C,D/P D/A,MoneyGram,Credit Card,PayPal,Western Union,Cash,Escrow; Language Spoken:English,Chinese,Spanish,German,Russian,Korean
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Certification: | CE, RoHS, GS, ISO9001 |
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Standard: | DIN, ASTM, GOST, GB, JIS, ANSI, BS |
Customized: | Customized |
Material: | 20crmnti Machining |
Application: | Metal Recycling Machine, Metal Cutting Machine, Metal Straightening Machinery, Metal Spinning Machinery, Metal Processing Machinery Parts, Metal forging Machinery, Metal Engraving Machinery, Metal Drawing Machinery, Metal Coating Machinery, Metal Casting Machinery |
Delivery Time: | 25-30days |
Samples: |
US$ 1/Piece
1 Piece(Min.Order) | |
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Customization: |
Available
| Customized Request |
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Can worm gears be used in precision manufacturing equipment?
Yes, worm gears can be used in precision manufacturing equipment. Here’s a detailed explanation of their use in precision manufacturing:
1. Precision Motion Control: Worm gears can provide precise motion control in manufacturing equipment. Their design allows for high gear ratios, which enables fine adjustments and precise positioning. This is particularly useful in applications where accurate and repeatable movement is required, such as CNC machines, robotic arms, and coordinate measuring machines (CMMs).
2. Load Holding and Backdriving Prevention: Worm gears have a self-locking characteristic, meaning they can hold loads in position without the need for additional brakes or clutches. This feature is advantageous in precision manufacturing equipment where holding a position is critical. The self-locking property also helps prevent backdriving, ensuring stability and accuracy during operation.
3. Compact Design: Worm gears have a compact design, which can be beneficial in space-constrained manufacturing equipment. Their worm and worm wheel configuration allows for a compact footprint, making them suitable for applications where size limitations exist.
4. High Torque Transmission: Worm gears can transmit high torque, making them suitable for heavy-duty precision manufacturing equipment. The meshing of the worm and worm wheel generates a large contact area, enabling efficient power transfer and load handling capabilities.
5. Reduced Noise and Vibration: Worm gears operate with a sliding motion rather than a rolling motion, resulting in reduced noise and vibration levels. This characteristic is advantageous in precision manufacturing equipment, as it helps maintain a quieter working environment and minimizes potential disturbances that could affect the precision of the manufacturing process.
6. Lubrication and Maintenance: Proper lubrication is crucial for the efficient and reliable operation of worm gears in precision manufacturing equipment. Lubricants help reduce friction and wear between the gear teeth, ensuring smooth and accurate motion. Regular maintenance and lubrication schedules should be followed to optimize gear performance and extend their service life.
While worm gears offer several advantages in precision manufacturing equipment, it’s important to consider the specific requirements of the application. Factors such as gear ratio, efficiency, backlash, and operating conditions should be carefully evaluated to ensure that worm gears are the appropriate choice for achieving the desired precision and performance.
Overall, worm gears can be successfully utilized in precision manufacturing equipment, providing precise motion control, load holding capabilities, compactness, and high torque transmission. When properly selected, installed, and maintained, worm gears can contribute to the accuracy, reliability, and efficiency of precision manufacturing processes.
What are the potential challenges in designing and manufacturing worm gears?
Designing and manufacturing worm gears can present several challenges due to their unique characteristics and operating conditions. Here’s a detailed explanation of the potential challenges involved:
- Complex geometry: Worm gears have complex geometry with helical threads on the worm shaft and corresponding teeth on the worm wheel. Designing the precise geometry of the gear teeth, including the helix angle, lead angle, and tooth profile, requires careful analysis and calculation to ensure proper meshing and efficient power transmission.
- Gear materials and heat treatment: Selecting suitable materials for worm gears is critical to ensure strength, wear resistance, and durability. The materials must have good friction and wear properties, as well as the ability to withstand the sliding and rolling contact between the worm and the worm wheel. Additionally, heat treatment processes such as carburizing or induction hardening may be necessary to enhance the gear’s surface hardness and improve its load-carrying capacity.
- Lubrication and cooling: Worm gears operate under high contact pressures and sliding velocities, resulting in significant heat generation and lubrication challenges. Proper lubrication is crucial to reduce friction, wear, and heat buildup. Ensuring effective lubricant distribution to all contact surfaces, managing lubricant temperature, and providing adequate cooling mechanisms are important considerations in worm gear design and manufacturing.
- Backlash control: Controlling backlash, which is the clearance between the worm and the worm wheel, is crucial for precise motion control and positional accuracy. Designing the gear teeth and adjusting the clearances to minimize backlash while maintaining proper tooth engagement is a challenge that requires careful consideration of factors such as gear geometry, tolerances, and manufacturing processes.
- Manufacturing accuracy: Achieving the required manufacturing accuracy in worm gears can be challenging due to their complex geometry and tight tolerances. The accurate machining of gear teeth, maintaining proper tooth profiles, and achieving the desired surface finish require advanced machining techniques, specialized tools, and skilled operators.
- Noise and vibration: Worm gears can generate noise and vibration due to the sliding contact between the gear teeth. Designing the gear geometry, tooth profiles, and surface finishes to minimize noise and vibration is a challenge. Additionally, the selection of appropriate materials, lubrication methods, and gear housing design can help reduce noise and vibration levels.
- Efficiency and power loss: Worm gears inherently have lower efficiency compared to other types of gear systems due to the sliding contact and high gear ratios. Minimizing power loss and improving efficiency through optimized gear design, material selection, lubrication, and manufacturing accuracy is a challenge that requires careful balancing of various factors.
- Wear and fatigue: Worm gears are subjected to high contact stresses and cyclic loading, which can lead to wear, pitting, and fatigue failure. Designing the gear teeth for proper load distribution, selecting appropriate materials, and applying suitable surface treatments or coatings are essential to mitigate wear and fatigue issues.
- Cost considerations: Designing and manufacturing worm gears can be cost-intensive due to the complexity of the gear geometry, material requirements, and precision manufacturing processes. Balancing performance requirements with cost considerations is a challenge that requires careful evaluation of the gear’s intended application, performance expectations, and budget constraints.
Addressing these challenges requires a comprehensive understanding of gear design principles, manufacturing processes, material science, and lubrication technologies. Collaboration between design engineers, manufacturing experts, and material specialists is often necessary to overcome these challenges and ensure the successful design and production of high-quality worm gears.
How do you calculate the gear ratio of a worm gear?
Calculating the gear ratio of a worm gear involves determining the number of teeth on the worm wheel and the pitch diameter of both the worm and worm wheel. Here’s the step-by-step process:
- Determine the number of teeth on the worm wheel (Zworm wheel). This information can usually be obtained from the gear specifications or by physically counting the teeth.
- Measure or determine the pitch diameter of the worm (Dworm) and the worm wheel (Dworm wheel). The pitch diameter is the diameter of the reference circle that corresponds to the pitch of the gear. It can be measured directly or calculated using the formula: Dpitch = (Z / P), where Z is the number of teeth and P is the circular pitch (the distance between corresponding points on adjacent teeth).
- Calculate the gear ratio (GR) using the following formula: GR = (Zworm wheel / Zworm) * (Dworm wheel / Dworm).
The gear ratio represents the speed reduction and torque multiplication provided by the worm gear system. A higher gear ratio indicates a greater reduction in speed and higher torque output, while a lower gear ratio results in less speed reduction and lower torque output.
It’s worth noting that in worm gear systems, the gear ratio is also influenced by the helix angle and lead angle of the worm. These angles determine the rate of rotation and axial movement per revolution of the worm. Therefore, when selecting a worm gear, it’s important to consider not only the gear ratio but also the specific design parameters and performance characteristics of the worm and worm wheel.
editor by CX 2024-03-01